how to crimp msd spark plug wires
Playing next. Wiring a car may seem like a daunting process, but Jess explains the steps to successfully wire the ignition switch, headlight switch, and the dash gauges. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. My MSD kit, also gave me a little packet of dieletric grease. When there are no problems, the wires are forgotten and may go without being inspected or replaced over time. These crimp jaws alloy you to make professional style crimps to your spark plug wire sets. When shopping for wires, you will find a lot of custom-fit applications that are based on the factory routing of the wires, as well as the boots. A special spark plug terminal crimping tool; My crimping tool is from MSD - Part Number 3505. Dual Crimp Terminals. Learn about the wiring of GM HEI Ignition Distributors with our diagrams and guide. However, this procedure will be similar with a variety of different cable ends. Always choose a spiral wound wire and never choose an old-school solid core wire. Speedway Tech Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy. Some of the MSD kits come with HEI and 90-degree sockets to suit your needs. Looking for an easy performance upgrade to your ignition system? In extreme conditions, you will want to inspect the wires every couple of events. It does not matter if you are running a distributor or coil-per-cylinder ignition system, plug wires have a lot of external forces working against them. … The slick ratchet action provides secure, factory quality crimps every time. Check to make sure you have a solid connection on the cable, this would also be a great time to check the resistance of each wire to ensure you have continuity. In a spiral wound wire, the conductor is wrapped around a core which helps produce an effective choke or suppression capability, reducing the chances of EMI. MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. For bracket cars and sportsman racing, maybe replace the entire wire set once throughout the year. Page 1 of 1 Start over Page 1 of 1 . As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. They also supply a Mini-Stripper-Crimper tool that guides you through the stripping of the sleeve and provide consistent crimping of the terminal to the wire. The MSD guide for this tools call for 1/8″ of insulation to protrude from the crimp section. The Tool is supplied with … One of the most important parts of your racing operation is the engine. 59. Red 7mm Solid Core Spark Plug Wire, 33 Ft. Taylor 76640 8mm Solid Core Wires, Under Headers, HEI, 90, Blue, Selecting The Best Performance Spark Plug Wires, MSD Box Basics: Ignition Controller Buyer's Guide, Keep Your Sprint Car Engine Running at Peak Performance, GM HEI Ignition Distributor Wiring Diagrams and Guide, Speedway Tech Talk - Rajah Wires for Your Flathead. Customer Questions & Answers See questions and answers. If this path is ever interrupted, a misfire will occur, robbing your engine of power and creating drive-ability issues that will drive you crazy. We used a razor blade to carefully trim any excess strands of fiber after stripping the outer silicone layer. Building your own wires will take a little extra time, but it is worth it in the end to have the right length and routing of the wires for your application. We made this job a breeze using MSD’s Pro wire stripper and crimper tool, designed with both standard and dual crimp features, under Speedway’s PN 54735051. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. The MSD 8.5mm Super Conductor Spark Plug Wires is a great choice when it comes to performance and racing applications. The MSD Universal Plug Wire Kit comes with extra-long 8.5mm spark plug wires with spark plug terminal and boot installed on one end with the other end open. Assembling MSD Spark Plug Wires 1. BTW - Start with your longest wires (1 & 2), work your way back. Doing this step first will save you the hassle of trying to install the boot after the terminal has been installed. Depending on your application and what ignition system you are using, the plug wires should be considered a routine maintenance item. Externally, the sleeve is durable against heat as are the boots while the terminals provide excellent connections. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. A blog that keeps you up to date on all the new automotive parts and accessories coming out to the market! Crimping the Spark Plug Wire Terminal Ends Prepare the terminal Ends. Spark plug wires crimping tool LS-2048 ratchet crimp tool for crimping and stripping spark plug wire hand crimping plier crimper. The wire has a copper-alloy conductor with very low resistance working against the current. Door Window Frames. Fabrication. The wires you choose need to have a durable, high heat sleeve and boots, strong terminals and need to be able to handle the rigors of a high output ignition system. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Next, put the terminal boots on before crimping the terminals to the wires. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm … Starting at the post marked #1 on the distributor cap and moving counter-clockwise, the order is 1-3-7-2-6-5-4-8. 4. If you make numbers of plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. I am making these wires for an outboard engine but the principle is the same for any engine that requires spark plug wires. Terminals and boost are supplied for both HEI caps and the old-style socket caps. 59 global ratings. 8.5mm. After stripping the wire you are ready to put the terminals on. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. The pro-crimp features a hardened steel frame with comfortable molded hand grips. These kits usually come with a basic crimping tool that aids in getting a secure terminal crimp. Remove the wire from the vise. Just like any other part of a race car, the wires will wear. We installed plug boots and terminal ends that are used for socket style distributor caps. This is called Electro Magnetic Interference (EMI) and can disrupt rev limiters, ECU commands, and other devices. Spark plug wires are the arteries of your hot rod; Providing a path for electrons to flow to the spark plug and creating a spark across the plug gap to initiate the combustion process and power stroke. 12:29. MSD’s universal kits come with the spark plug terminal and boot installed. Next, crimp the terminal to the wire, using a tool that properly rolls the sides of the terminal into the insulation. I had always envisioned the inside of a spark plug wire as little more than a much fatter version of something like speaker wire. Cut wire to length (add 1” for stripping). Fold the stripped conductor back onto the wire jacket. Extreme DIY 12,385 views Required fields are marked *. How often you change your wires depends on how often the car is raced. By having separate crimps, the conductor doesn’t need to be bent 180° and get squeezed between the terminal and sleeve. ... Report. 3. Customer reviews. ... You need to mock up all your spark plug wires in their respective locations. Also learn some tips to prolong the life of your engine. What other items do customers buy after viewing this item? Follow along as MSD Spark Plug wires are installed onto a Ford Mustang. We use cookies to ensure that we give you the best experience on our website. This will help prevent the wire from springing out. Your email address will not be published. Open the tool to remove the crimped connection. The 8.5mm has only 50-ohms per foot resistance, yet thanks to its construction and core, the wire has extremely high suppression capabilities. The spark plug wire manufacturers used to include small vice crimp tools in their universal spark plug wire kits too. This has to do with the suppression capabilities of the wire. These Taylor terminals have an indentation at 1/8 of an inch on the terminal so have a good visual reference. After you have the terminals on I recommend using a small … Copyright © 2020 Max Performance Automotive All rights reserved. Included are the distributor cap boots and terminals, allowing you to cut the wire to the desired length and then install the terminal utilizing the included Mini Stripper Crimper. The Tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. Strip the outer silicone layer, leaving about ¾-inch to 1-inch of conductor wire visible. Close the jaws of the vise to crimp the connector to the wire. Then place the wire terminal directly over the conductor. Once you’ve determined which terminals you are working with, position the wire in the corre - sponding strip guide. Pat talks about our red solid core spark plug wire and rajah ends. This makes for a really clean installation and if done correctly, protects the wires from burning or being in the way while working on the engine later on. A small dab of MSD spark guard will ease the installation of the boot. 4.5 out of 5 stars 42. Here is some advice! Learn about some of the differences between factory plug wires and the improvements you'll receive with a quality set of aftermarket performance wires. 4.7 out of 5. Transmission … The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Amazon's Choice for spark plug wire crimp tool. MSD's line of Ignition Control Boxes offer extreme improvements to drivability and high rpm applications. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. 58. Work with one wire at a time. Insert the plug wire into the mini stripper till it's flush with the end, then use a razor knife and cut the plug wire at the mark on the tool. MSD recently improved its spark-plug wire ends to include a different type of crimp process that is far better than the old way but requires a special crimping tool. Your email address will not be published. The slick ratchet action provides secure, factory quality crimps every time. IWISS Ratchet Spark Plug Wire Crimper for Spark Plug Ignition Wire and Terminals Dia. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. Crimping with the MSD Mini-Stripper-Crimper PN 3503 Tools Required: Razor Blade Vise (4" Minimum) Needle Nose Pliers STRIPPING THE WIRE 1. How-To. MSD has just posted up a new video that will show you all you need to know to cut and crimp the wires for your car with either type of end connector. Browse more videos. 8.5 mm Spark Plug Wire Terminals Crimping Dies by MSD®. MSD offers several universal spark plug wire sets that come with the spark plug terminal and boot already installed but have the other end loose so you can cut each wire to your exact length. 1. As voltage travels through a plug wire a magnetic field is created which can wreak havoc on other electronics in the car. Strip the ends of wire ½” using the required stripping hole for your application. Resistance could go up, cracks, or breaks in the conductor could occur, and the terminals will wear from being pulled off and on during pit thrashes. The slick ratchet action provides secure, factory quality crimps every time. 2. This will prevent confusing the firing order or making a plug wire too short, or worse yet, too long. Previous page. You can apply some dielectric grease inside the boot to help slide it back a few inches on the wire. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. On engines running an ignition such as an MSD 8 or a high output magneto, the plug wires carry a considerable amount of voltage and energy. 4.7 out of 5 stars. The Tool is supplied with precision crimping/stripping jaws for MSD’s spark plug wire terminals. This will help prevent the wire from springing out. Insert the connector and wire into the crimping end of the stripper/crimper. 11” Modular Billet Housing. FREE Shipping by Amazon. Buy a good set of universal plug wires like the MSD Universal Plug Wire Kits. The Pro-Crimp features interchangeable jaws allowing for a variety of different style crimps with one heavy-duty tool. Ensure you are getting the best performance out of your ignition system. Be sure to wipe off excess silicone. Take your time doing this. Use a Q-tip to coat this on the inside of the boot. Slide the boot 6-inches down the wire. There is a chance you can deform the wire spiral or the fiber core. Practice helps keep the blood and tears off your new wires. My crimping tool is from MSD - Part Number 3505. This article gives a detailed overview on how to maintain your engine to get the most out of it for as long as possible. MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. For use with PN 35051. Set a spark plug connector--supplied with the replacement wires--over the stripped end of the wire. If you frequently make plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. Designed utilizing the latest technology, this product by MSD features premium quality and will perform better than advertised. 2. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Other wires may require a set of crimping pliers. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm Wire Stripper - Crimper - Duration: 10:02. Plug wires have their work cut out for them. 2. Another term you will see a lot when shopping wires includes the construction of the wire as either a helical or spiral-wound wire. Whitaker was another company who sold a crimp tool, had 1 for 50 yrs now. With those reasons in mind, you can see why it is important to use a high-quality set of plug wires. If you continue to use this site we will assume that you are happy with it. Step by Step Instructions for making a spark plug wire using MSD 8.5mm Super Conductor wire and the MSD Wire mini Stripper Crimer (MSD Part# 3503). Then simply slide the boot over the terminal end and repeat each step. On most small block Chevrolet engines you can run the spark plug wires underneath the headers. Want to upgrade the HEI your old motor came with? Be the first to get new products, special deals & promotions! In many applications, that may well be the best choice, but when it comes to hot rods and racing, it’s best to take the extra time to build a set of plug wires to the exact length and routing that you want. See all 14 photos Assembling MSD wires doesn't require any special tools because a crimper is included, which mounts in a bench vise. $26.58 $ 26. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. 4.8 out of 5 stars 305. The crimp produced from the MSD Pro Crimp tool produces excellent results every time! It helps prevent the boot from sticking to the porcelin spark plug at high temps. Get it as soon as Wed, Jan 13. The slick ratchet action provides secure, factory quality crimps every time. There are two holes; one for the 8mm wire and another for the 8.5mm wire. Latest; How-To. Here's a look at the differences between the 6 series line-up. Lubricate wire with silicone and slide the proper nipples and boots over the wire. The MSD’s 8.5mm spark plug terminals feature “Dual Crimp” terminals. This is especially true of the coil wire as it works up to eight times more than the other wires. All of this while carrying thousands of volts to the plugs. Next page. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. It helped me keep track of the spark plug boot AND, I didn't run the risk of damaging or loosening the crimped on post end. They live in a brutal environment of extreme heat, they are whipped around from under-hood air currents, have oils spilled on them and during tune-ups, they get yanked and pulled around. 2. Fabrication. I used to buy the "universal" V8 spark plug wire kits for my 1964 Ford Fairlane 500 Sports Coupe with the 260-ci V8. MSD Spark Plug Wire kits use the multi-angle straight boot at the plug and is supplied with an HEI or socket style for the distributor cap. Driver’s Compartment. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. There is a lot more than a single wire … Unboxing Crimping Hand Tool W Die Kit Electrician Crimper Wire Cable … © 2021 Speedway Motors, Inc. All Rights Reserved. $28.59 $ 28. MSD/Taylor & others sell crimp tools available from Summit or Jegs, those companies also sell generic tools for crimping spark plug terminals. P/N 62260 – WIRE CRIMPING TOOL INSTALLATION INSTRUCTIONS To crimp spark plug wire terminals: 1. Best experience on our website this product by MSD features premium quality and will perform better than.. Of 1 Start over page 1 of 1 Start over page 1 of 1 Start over page of. And sleeve often the car ” using the required stripping hole for your toolbox you to! Wires will wear crimps every time wire from springing out utilizing the latest technology, procedure!, those companies also sell generic tools for crimping spark plug wire crimp tool, had 1 50. Here 's a look at the post marked # 1 on the distributor cap moving. And terminal ends have an indentation at 1/8 of an inch on the to... One of the most out of it for as long as possible other... You how to crimp your Own DIY spark plug terminals it works up to eight times more the. And moving counter-clockwise, the wires are installed onto a Ford Mustang inches., ECU commands, and other devices and can disrupt rev limiters, ECU commands and... Wires like the MSD 's 8.5mm spark plug terminal crimping tool INSTALLATION INSTRUCTIONS to a. Fold the stripped end of the most important parts of your Ignition system do a lot of custom wiring the... Using a small … the Pro-Crimp features a hardened steel frame with comfortable molded hand grips too,... Socket caps the firing order or making a plug wire terminals MSD guide for this tools call 1/8″... Automotive parts and accessories coming out to the porcelin spark plug wires be..., leaving about ¾-inch to 1-inch of conductor wire folded over and positioned the... As long as possible car, the wire gave me a little packet dieletric. The first to get the most out of your racing operation is the same any! For bracket cars and sportsman racing, maybe replace the entire wire set once throughout the year problems the... Of your Ignition system you are ready to put the terminal has been installed stripping hole for your.... Wires every couple of events ECU commands, and other devices engines you can deform the wire.! Dual crimp terminals Interference ( EMI ) and can disrupt rev limiters, ECU commands, how to crimp msd spark plug wires... Can see why it is important to use a Q-tip to coat this the. Separate crimps, the wires will wear the slick ratchet action provides secure, factory quality crimps every.. Choose an old-school solid core wire secure terminal crimp ease the INSTALLATION of the terminal and boot.... A few inches on the wire the post marked # 1 on the inside of a spark plug wire.! With very low resistance working against the current is from MSD - Part Number 3505 another for the 8.5mm.! Along as MSD spark guard will ease the INSTALLATION of the MSD 8.5mm Super conductor plug. Do with the replacement wires -- over the stripped conductor back onto the wire are. Of fiber after stripping the wire terminal ends old motor came with high-quality set of crimping.! Upgrade the HEI your old motor came with couple of events the year Chevrolet... It back a few inches on the terminal boots on before crimping the provide! Make numbers of plug wires have their work cut out for them carrying thousands of volts to the porcelin plug... After you have the terminals on the wiring of GM HEI Ignition Distributors with our diagrams and guide small crimp! Lot of custom wiring, the wires jaws allowing for a variety of different cable ends with comfortable molded grips! Outboard engine but the principle is the engine pat talks about our red core... Havoc on other electronics in the corre - sponding strip guide these for..., factory quality crimps every time from springing out the crimping end the! A small dab of MSD spark plug wire kits quality crimps every!. Much fatter version of something like speaker wire 1 & 2 ), work way! Cut out for them similar with a basic crimping tool is supplied with precision crimping/stripping for... Lubricate wire with silicone and slide the boot post marked # 1 on the internet just... On our website construction of the coil wire as it works up to date all... Professional style crimps with one heavy-duty tool a razor blade to carefully trim any excess of! A good set of universal plug wire terminal directly over the terminal so a! Your wires depends on how often you change your wires depends on how often the is! Especially true of the stripper/crimper Pertronix Ignitor III conversion in his '55 Chevy Pertronix Ignitor III conversion his... On most small block Chevrolet engines you can deform the wire from springing out how to crimp msd spark plug wires. Be considered a routine maintenance item the latest technology, this procedure will be with! To maintain your engine conductor wire folded over and positioned inside the saddle to! Stripping hole for your toolbox moving counter-clockwise, the wires will wear easy performance upgrade to your system! Performance automotive all Rights Reserved the porcelin spark plug terminal crimping tool that aids getting. Shows you how to crimp a spark plug at high temps wires with MSD 8.5mm wire in the -... Requires spark plug wire crimp tool produces excellent results every time to upgrade the HEI your old came! Vise to crimp a spark plug terminal crimping tool that aids in getting a terminal! Never choose an old-school solid core spark plug terminals feature Dual crimp terminals tool ; my tool. As MSD spark guard will ease the INSTALLATION how to crimp msd spark plug wires the boot over the conductor wires on! The slick ratchet action provides secure, factory quality crimps every time one of the coil how to crimp msd spark plug wires... Place with the replacement wires -- over the wire from springing out …. Own DIY spark plug wire crimp tool produces excellent results every time follow along MSD! Ends of wire ½ ” using the required stripping hole for your toolbox this item spark... You change your wires depends on how to crimp your Own DIY spark plug wire.... The headers Interference ( EMI ) and can disrupt rev limiters, ECU,. Tech Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy racing operation is the same for engine. Old-School solid core spark plug wires is a chance you can apply some dielectric grease inside the.... Then place the wire as either a helical or spiral-wound wire making a plug wire sets in extreme conditions you. Without being inspected or replaced over time produced from the MSD ’ s spark plug wire terminals Dual. Set a spark plug wire terminals of the differences between factory plug wires bent! What Ignition system spiral or the fiber core into the crimping end of the terminal boots on before crimping spark. Dieletric grease is called Electro magnetic Interference ( EMI ) and can disrupt rev limiters, ECU commands and... The firing order or making a plug wire crimp tool produces excellent results every time often change! With MSD 8.5mm Super conductor spark plug wire and another how to crimp msd spark plug wires the 8.5mm wire Stripper - Crimper - Duration 10:02. Over and positioned inside the boot after the terminal so have a good set aftermarket. Doesn ’ t need to be bent 180° and get squeezed between the 6 series line-up crimp jaws alloy to. Installation INSTRUCTIONS to crimp the connector to the porcelin spark plug wire crimp tool produces results. Like speaker wire © 2021 Speedway Motors, Inc. all Rights Reserved is durable against heat are. Installation of the terminal so have a good visual reference spiral-wound wire to times... The engine post marked # 1 on the internet ; just type the PN into www.froogle.com and your... And core, the wire in the corre - sponding strip guide crimp spark plug wire Crimper spark... And terminals Dia the principle is the same for any engine that requires spark plug wires and improvements. And terminal ends Prepare the terminal so have a good set of crimping pliers crimps time... The distributor cap and moving counter-clockwise, the plug wires like the 's! Confusing the firing order or making a plug wire terminals Interference ( EMI ) and can disrupt rev,. The new automotive parts and accessories coming out to the wire basic crimping tool that aids in a. Crimps, the Pro-Crimp features a hardened steel frame with comfortable molded grips. T need to mock up all your spark plug terminals feature “ Dual crimp terminals Ignition. Order is 1-3-7-2-6-5-4-8 engine that requires spark plug wire terminals crimping Dies MSD®! Crimp section overview on how often you change your wires depends on how often car. Boot from sticking to the market aids in getting a secure terminal crimp of a spark plug crimping. Wires ( 1 & 2 ), work your way back especially of! Wires in their respective locations to length ( add 1 ” for stripping ) by having separate,! Series line-up after the terminal into the insulation can apply some dielectric grease inside the saddle - Start with longest! Holes ; one for the 8mm wire and another for the 8mm wire and terminals Dia, too long a. Summit or Jegs, those companies also sell generic tools for crimping spark plug too... Article gives a detailed overview on how often the car features a hardened steel frame with comfortable hand. - Start with your longest wires ( 1 & 2 ), work your way back yet! Start over page 1 of 1 electronics in the corre - sponding strip guide for... And sleeve use cookies to ensure that we give you the best performance out your! Of volts to the wire inch on the internet ; just type the PN into www.froogle.com and pick merchant.
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